Working with Composites

Solving Boat Shower Drainage with Cardboard, CAD, 3D Scanning & 3D Printing

The Hybrid Design Workflow: Building a Boat Shower Floor with Cardboard, CAD, and 3D Scanning: Walk through the hybrid design […]

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Boat Systems and Upgrades, floors, Paikea Refit, Working with Composites, , ,

Hull Weight Reduction & Flush Hatch Installation: Paikea Refit Update

Key Message: Significant weight reduction is not just about going faster; it’s about returning a performance multihull to its designed potential,

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Boat Systems and Upgrades, Hatches, Paikea Refit, Working with Composites, , ,

Professional Hatch Installation: Solving Leaks with Precision Engineering

Key Message:  This post documents two distinct professional upgrades on our Catana 42 refit: the precise installation of custom composite

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Boat Systems and Upgrades, Hatches, Paikea Refit, Working with Composites, , ,

Building Composite Hatches Using 3D Printed Molds

Key Message: Precise, Accessible Fabrication with 3D Printed ToolingBuilding custom composite hatches requires tooling that can accurately capture complex geometry.

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Boat Systems and Upgrades, Hatches, Paikea Refit, Working with Composites, , , , , , , , ,

Engineering Custom Composite Hatches: A Systematic Approach

Topic: A detailed breakdown of the design and engineering process for creating custom composite deck hatches, covering problem analysis, material selection,

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Boat Systems and Upgrades, Hatches, Paikea Refit, Working with Composites, , , , , , ,

Building Lightweight Composite Shelves for Our Catamaran

Solving the Boat Storage Puzzle: Strong, Custom & Lightweight Shelves One of the eternal challenges of living on a boat

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Boat Systems and Upgrades, Paikea Refit, Working with Composites, , , , , , , , ,

Composites the Hard Way: Fixing a Vacuum Infusion Implosion

Author: Shayne and Anna Key Message: A dramatic vacuum infusion implosion taught us that in composite boat building, true expertise isn’t about

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Boat Systems and Upgrades, Paikea Refit, Working with Composites, , , , , , , ,

Laminating Stanchion Sockets & The Truth About Peel Ply

Key Message: A successful composite lamination is defined by understanding the loads, mastering the process, and knowing the hidden details—like why

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Boat Systems and Upgrades, Paikea Refit, Rigging & Systems, Stanchion sockets, Working with Composites, , , , , ,

Engineering Lighter, Smarter: Why We’re Replacing Paikea’s Wooden Doors with Composites

Beyond the Slam: Engineering Composite Doors for a Performance Catamaran Author: Shayne & Anna Key Message: The choice of material is

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Boat Systems and Upgrades, Paikea Refit, Working with Composites, , , , , , , , , ,
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