Paikea Refit

Modifying our vintage Catana42 into a modern performance cruiser

The Correct Way to Put a Hole in a Structural Bulkhead

Topic Overview: This post explains the structural engineering behind making penetrations in boat bulkheads. We’ll dissect why failures happen, using real-world examples, and detail a three-part reinforcement strategy to create a strong, reliable opening that maintains the integrity of the entire structure. Author: Shayne and Anna A bulkhead is not just a wall; it is a primary

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Vacuum Bagging with Polyester Resin: A Practical Guide to Avoiding the Pitfalls

Topic Overview: This post details the specialized techniques required for successfully vacuum bagging components with polyester resin. We’ll cover fabric preparation, precise resin mixing, bagging strategies for complex shapes, and the crucial steps to prevent volatile boil-out that can ruin a laminate. Author: Shayne and Anna Vacuum bagging is the gold standard for creating high-quality, consolidated composite

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Composite Door Installation, Flow Coat Application, and Steering System Analysis

Author: Shayne and Anna Topic: This post details the ongoing refit of the starboard stateroom, focusing on the practical installation of a composite door and the application of flow coat as a substrate for insulation. It provides a technical analysis of chronic hydraulic steering failures, evaluating the components beyond repair and outlining the engineering rationale for a

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