
Paikea’s Systems & Refit
Welcome to the central log of Paikea’s transformation. This is more than an inventory list; it’s the story of our ongoing project to refit and optimize our Catana 42 for performance cruising. Below, you’ll find every major system and upgrade, with links to detailed blog posts and videos where we dive into the “how,” “why,” and lessons learned. Explore the categories below or scroll through our complete equipment list.
Featured Project Categories
- Hull & Deck Projects: Transom extension, hardtop, carbon fiber front beam and longeron.
- Navigation & Systems: Electronics, autopilots, and power management.
- Sail & Rigging: Sail inventory, carbon fibre rotating wing mast, deck hardware, and steering upgrades.
- The Complete Gear List: Our full equipment inventory.
Hull & Deck Projects
Carbon Fibre Rotating Wing Mast
- This was the pinnacle of Paikea’s performance transformation: designing and building a custom carbon fibre rotating wing mast. This wasn’t just a replacement; it was a fundamental re-engineering of the boat’s entire sailing profile.
- Read About Our Carbon Fiber Rotating Wing Mast
Transom Modification
- By extending the top of the step to meet the hull line, we were able to create a comfortable lower platform and improve access from the transoms.
- Read about Transforming Paikea’s Transom
Carbon/Nomex Solid Hardtop with Sunroof
- Constructed using solid carbon super yacht spreaders and the forward deck of the old Spanish 2007 America’s Cup yacht.
- See the Construction Process: Cockpit and Exterior
New Carbon Longeron & Bow Pole
- Made using an America’s Cup mast section. Allows us to fly a Code 0 and asymmetric spinnakers.
- Follow the build: Making a carbon front beam and longeron for our catamaran
New Carbon Front Beam & Seagull Striker
- The Seagull Striker and Martingale are a critical structural part of the forward beam on the vast majority of catamarans. They strengthen the front beam between the two bows and take the load from the forestay which is usually either attached to the beam or the longeron. In our case, we will make the forestay attachment on the longeron just behind the seagull striker. We also would like to improve our sailing range by adding an attachment for a storm sail.
- Learn About the Design: How we made our carbon fibre seagull striker and martingale
Composite Stanchion Sockets & Dyneema Lifelines
- Replacing the original hardware with custom composite sockets and high-tech lifelines. A successful upgrade to a critical safety system requires understanding not just how to build it, but why you choose specific materials and processes. The goal is a solution that is stronger, cleaner, and fails in a predictable, safe manner.
- Composite Stanchion Sockets: Making Composite Stanchion Sockets for Paikea
- Stanchion Socket Lamination Masterclass: Lamination of our carbon socket in detail and the importance of peel ply in composites work:
- Material Science of our Composite Stanchion Sockets: Material Science & Why Pulltruded Spiggots Are a Bad Idea:
- Download the 3D Print Files (Members only): Downloads & Resources
Navigation & Systems
Navigation Suite
- PredictWind, Sailmon, Raymarine AIS/Radar/Chartplotter, Garmin VHF. How We Use PredictWind for Routing: Navigation Systems Onboard Paikea
Power Systems & Solar
- 1100W solar panels (with 620W more coming), LiFePO4 360Ah @ 24V battery bank, Simarine PICO monitor.
- Tour Our Power System: Why We Chose a 24-Volt System for Our Catamaran
Water Systems
- Spectra watermaker, Marco pump, 500L stainless tank.
- The Watermaker: Mounting our SPECTRA watermaker
Autopilots: Primary & Secondary
- Raymarine autopilot (“Steve”) and a custom Raspberry Pi/Arduino backup pilot.
Sails & Rigging
Sail Inventory
- Main (recut Hydranet), J1 (recut 3DI), Masthead Asymmetric, Fractional Asymmetric, Code 0, Storm Sail.
- Code 0 Build: Recutting a spinnaker staysail into a Code 0
- Squaretop Mainsail: Recycling a Superyacht Sail
- Shortening the Forestay: Correcting Mast Rake
Deck Hardware
- KZ Marine furler, Antal snap hooks, Dynex soft shackles.
- Maintaining Hardware: Servicing our Headstay Furler
- This KZ furler is Our First Choice for Furler
Steering Upgrades
- McGonaghy carbon wheels (ex-America’s Cup), Vetus hydraulic rams, composite rudders with carbon stocks.
- Designing & Building Composite Rudders: Rudder Build Part One
The Complete Paikea Gear List
Navigation and Instruments
- Weather Routing and daily forecast – Predict Wind. Click to join via our affiliate link
- Sailmon sailing display
- AIS – RaymarineAIS 500
- Radar – Raymarine
- VHF – Garmin 100i
- Chartplotter – Raymarine E120W ,
- Navigation on Android tablet Navionics and PredictWind Offshore App
- Navigation on Laptop qtVlm
- Polar builder Open CPN
- Autopilot – (We call him Steve) Raymarine multifunction display control unit Raymarine i70
- Iridium GO with external antenna
- Secondary autopilot – Raspberry Pi /arduino Pi pilot
- Anchor alarm – we use the Raymarine anchor alarm but also have Anchor Lite (free version installed on our Android mobile phones)
- Navily and Google Maps provide good information in addition to the above for places to anchor and resupply with gas, fuel and provisions.
- Secondary GPS 167 Channels USB GPS Receiver
Analysis Tools
Performance Tools
- Live Polar Analyser qtVlm
- Polar builder Open CPN
- Excel and Project Libre Calc
- Sail Performance Analysis and Design Sailpack Vision
Power
- Solar panels – 1100 watts on frame overhanging dinghy with an additional 620 watts soon to be installed on aft dodger
- Battery bank – LiFEPo4 360A at 24 volts = 8640watts
- Battery Management System
- Simarine PICO battery monitoring system
Water
- Water maker – Spectra
- Water pump – Marco UP2/E
- Water filters – Purone
- 500 litre stainless steel water tank
- Hot water heater 50 litre Raretan
- Drain sumps Seaflo 750 GPH 12V 3.0A
- Bilge pumps Latin Aric Seaflo® Boot Port Electric 12V 1100 GPH Bilge Pump Lenz Pump, 104
External Upgrades
- Transom extension
- Carbon/nomex solid hardtop for cockpit. Constructed using solid carbon super yacht spreaders and the forward deck of the old Spanish 2007 America’s Cup yacht. Complete with a sunroof which was the old spinnaker launching hatch
- New steering consoles manufactured to fit into new hardtop arrangement
- New carbon longeron and bow pole. Made using America’s Cup mast section. Bow pole extends a metre out from the boat and allows us the ability to fly a Code 0 and asymmetric mast head and fractional spinnakers. We now also have a fitting placement for the inner forestay and storm sail.
- New carbon front beam. This was made from 2 smaller sections of America’s Cup mast we salvaged. It inserts the bows and is joined to the hull at both the inboard and outboard sides of the bow. This configuration has strengthened and stiffened the entire front of the boat
- Carbon Seagul Striker was repurposed from a carbon spreader and we made the carbon Martingale strap
- New Dynex trampoline and raised placement of netting. Trampoline netting sourced from Netsystems
- Carbon fibre chainplates and new bulkhead inserts to replace rotten bulkhead and stainless steel chainplates
- Composite stanchion sockets with stainless steel stanchions and dyneema lifelines
- Anchor Spade enables us to anchor with confidence
- Composite flush fitting hatches – more info and videos to come
Sail Inventory
- Main – Hydranet (spectra) 2 metre square top mainsail recut from mini maxi 72ft race boat delivery main
- J1 (jib)- Carbon 3DI jib recut from mini maxi 72 ft race boat headsail
- Masthead asymmetric spinnaker aka Big A – recut from RC 44 spinnaker. The range in which we run this sail below is VERY weather dependent. In light airs we can go higher than in heavier winds.
- Wind range up to 10 kts true wind.
- TWA range approx 180 – 80 degrees
- AWA range approx 170 – 60 degrees
- Fractional asymmetric spinnaker – AKA Frankie recut from RC 44 spinnaker. The range in which we run this sail below is VERY weather dependent. In light airs we can go higher than in heavier winds.
- Wind range 10 – 25kts true
- TWA range approx 180 – 80 degrees
- AWA range approx 170 – 60 degrees
- Code 0 – recut from America’s Cup spinnaker staysail
- Storm sail – Carbon 3DI jib recut from Carkeek 47
Deck Hardware
- KZ Marine 2t inshore furler https://www.facebook.com/elementsystemsmallorca/
- Facnor halyard lock for inner forestay fitting
- Really handy Antal snap hook that we use for spinnaker and everything https://www.antal.it/ENG/hooks_en
- Dynex soft shackles used on bow, mainsheet system and other high load areas instead of metal shackles. Tylite soft shackles on halyards.
- Jib Furler Nemo
Steering
- McGonaghy carbon fibre steering wheels x 2 which are actually modified ex- America’s Cup 2007 trim tab wheels
- Vetus hydraulic steering rams – original with the boat.
- New composite rudders with carbon fibre stock from C-tech New Zealand 1st gengeration made from taking a mould from an 2007 America’s Cup rudder and second generation rudders designed by Shayne
Engines
- Volvo Penta 28 hp x 2 original with boat